Application Bulletin AC11
Quadro Comil
 

DEAGGLOMERATION OF LARGE DETERGENT PARTICLES

 

Background / Requirement

A laundry detergent manufacturer disposes of a large amount of oversized material in its current production process. To utilize this material, the company has presented 2 options: sell it, or size reduce it to useable material.

In the current process, a drier discharges hard, brittle and compressible lumps that are then sifted to separate and remove material larger than 14 USS mesh. The company proposes to convey this material to an offline bulk bin where it can then be de-agglomerated to the required particle size.

The company has plans to phase this process step into main line production in the future.

Summary

88% of the lumps were reduced to the correct particle size at 1,850 lb/hr (840 kg/hr) with a Comil. The resulting savings in production and disposal losses would payback the cost of the Comil within 2 years. As planned, placing the Comil at the drier discharge would further reduce production costs by removing offline, rework procedures.