Product Bulletin ZCGEN03
Quadro Ytron
 

ZC POWDER DISPERSER
 

SINGLE-PASS DISPERSION OF EXTREMELY DIFFICULT-TO-WET POWDERS

Intense Shearing

The advanced design of the ZC Disperser's rotor/stator and reactor head provides for intense shearing of powders prior to hydration, to produce homogeneous dispersions that are completely free of lumps and "fish eyes".

Features

  • completely lump-free dispersion of powdered ingredients including proteins, gums and carbomers even at ambient temperatures
  • reduces batch times by up to 80%
  • higher product yield due to the intensive wetting of the powders
  • no need for filtration
  • elimination of excessive air entrainment and foaming
  • consistent, reproducible results, batch-to-batch
  • easy integration into bulk powder delivery systems

Typical Applications

  • Vitamin Dispersions
  • Creams & Lotions
  • Cough Syrup
  • Antacid
  • Suppositories
  • Antibiotics
  • Granulation Solution
  • Paint
  • Toothpaste
  • Deodorant
  • Hair Gel/Mousse
  • Ink/Toner
  • Liquid Soap
  • Shampoo
  • Mouthwash
  • Cleaning Agents
  • Pet Foods
  • Powdered Eggs
  • Salad Dressings
  • Sauces/Syrups
  • Granulation Solution
  • Toothpaste
  • Jams
  • Drywall Compound
  • Airplane De-Icer
  • Oilfield Products

 

Dramatic Powder and Batch Time Savings

A near-perfect vacuum, created by the liquid seal between the rotor and stator, permits concentrations exceeding 25% by weight to be generated in a single pass with minimal air entrainment. Because the powder is completely hydrated, yield is maximized and wastage is reduced or eliminated, translating into powder savings of up to 30%, compared to processing with in-tank or other in-line high shear technologies. In addition, the over-processing common with conventional dispersing technologies is entirely eliminated, preserving the rheological properties of shear-sensitive products. Batch time reductions as high as 80% can be realized with the Quadro Ytron ZC Disperser technology. No dispersion aids such as pre-heating the water or the pre-dispersion of ingredients into non-aqueous solvents are required. Even with difficult products such as hydrocolloid gums, cellulose gums and carbomers you can expect complete dispersion in a single-pass.

Specifications

Model ZC0 ZC1 ZC3
Power
(Maximum) 		HP
kW
3
2.2 		7.5
5.5 		25
18.5
Liquid
Capacity		 USGPM
L/min
3-12
11-45		 15-40
57-150

40-120
150-450
Powder
Capacity		 lbs/min
kg/min
30
14		 60
27 		120
55
RPM  
6500 6500 5000
Inlet
Fitting Size		 inches
mm
1
25		 1.5
38 		2
50
Outlet
Fitting Size		 inches
mm
1
25		 1.5
38 		2
50
CIP Cleanability  
Yes Yes Yes
* Actual capacities will vary depending upon tooling selection and product characteristics. 		 

Quadro's Approach

The Quadro Ytron ZC Powder Disperser incorporates a close tolerance high shear slotted rotor/stator design. The rotor is designed to create a liquid ring generating significant vacuum in the reactor head. This vacuum ensures that powders from the hopper above are drawn into the reactor head where they are sheared into the liquid phase before hydration takes place. The result is a smooth consistent, lump-free slurry without recirculating and over-shearing the product after hydration takes place.

Try Before You Buy

Determine the exact savings and improvements to your process with free product testing at our R&D Test Center, or by trying a rental XC Powder Disperser in your plant. Visit our website at www.quadro.com for further details.