Quadro Ytron^® / Products
Ytron Z Emulsifier

Inline, Multiple Stage, High Shear Mixer

The Quadro Ytron Z Emulsifier delivers unparalleled consistency and control of high shear process applications such as:

• Immiscible Phase Emulsifying
• Homogenizing
• Wet Grinding
• Texturing
• Deagglomeration
• Fine Dispersing

Performance

• Single-pass processing results in reduced batch times by up to 80% and repeatability batch-after-batch
• Energy savings when compared with in-tank mixers, colloid mills and homogenizers
• Increased capacity when compared with colloid mills and homogenizers
• Improved “sheen” and product texture
• Improved product quality and shelf-life stability

High Differential Velocities

Incorporating up to three sets of toothed rotor/stator heads, engineered to extremely fine radial tolerances, the Z Emulsifier processes product at high differential velocities, as many as 18 times in a single-pass. The result is consistent, repeatable quality at capacities exceeding those of conventional multiple-pass technology, such as in-tank high-shear mixers, colloid mills and shear pumps.

Tooling Flexibility

Rotors/stators for the Z Emulsifier come in a wide variety of slot widths which allow for a high degree of multi-processing flexibility. Through tooling selection and varying rotor tip speed the amount of shear can be precisely controlled.

Scalable Throughput

Four sanitary-design models are available providing scalability from pilot plant capacities to >300 gpm (1,136 L/min). By maintaining the same tip speed while changing the tooling diameter, throughput can be scaled up or down while maintaining product characteristics, texture and particle size distribution.

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Principle of Operation 1. Product enters enters housing axially. 2. One or more liquid phases and suspended particles are pumped through 1, 2 or 3 sets of toothed rotors/stators. 3. Controlled, high-intensity shear is delivered equally to all fluid elements, regardless of product characteristics. 4. Shear rate is constant, dependent only on rotor/stator tooth. View 3D Animation

Features Sanitary design with clamped housing, easily dismantled for cleaning; CIP and SIP options available. Meets 3A® standards All stainless steel construction Single and double mechanical seals provide for high-temperature, high-pressure performance Single-speed drive with variable speed options Stainless steel base with portable, locking castors

Technical Specifications MODEL   Z0 Z1 Z3 Z5 POWER (Maximum) Hp 3 10 25 60 kW 2.2 7.5 18.5 45.0 CAPACITY* Gal/min 15 30 100 300 L/min 60 115 380 1150 RPM   6,500 6,000 3,600 1,800 ROTOR & STATOR SETS   1 1 to 3 1 to 3 1 to 3 OPERATING PRESSURE psi 0 - 120 0 - 120 0 - 120 0 - 120 bar 0 - 8 0 - 8 0 - 8 0 - 8 INLET & DISCHARGE FITTING in 1 1.5 2 3 mm 25 38 50 75 * Actual capacities will vary depending upon inlet pressure, tooling selection and product characteristics.

Setup Diagrams Typical Quadro Ytron™ Z Emulsifier Set-up

Z Emulsifier Pumping Rotors

In-Line High Shear Processing

• Single-pass processing
• Pumping tooling option eliminates requirement for infeed and discharge pumps
• Continuous in-line or batch processing

Versatile

• Multiple tooling combinations available to:
   
  • Homogenize
  • Deagglomerate
  • Emulsify
  • Fine Disperse
  • Wet Grind
  • Texturize
  • Improve Appearance & "Mouthfeel"
     
• Available for all Quadro Ytron Z Emulsifier models

Easy-to-Use

• No complicated adjustments of gap settings
• Simply select from the variety of interchangeable rotor and stator combinations to achieve desired results

Sanitary Design

Eliminate Your Pump Requirements

The Quadro Ytron Z Emulsifier with pumping tooling has been designed to provide continuous in-line high-shear mixing, emulsifying and homogenizing while eliminating the
requirement for infeed and/or discharge pumps. The toothed rotor/stator heads are engineered to extremely fine radial tolerances to process the product at high differential velocities. The result is consistent, repeatable quality at capacities exceeding those of conventional multiple-pass technology, such as in-tank high-shear mixers, colloid mills and shear pumps.

Tooling Flexibility

Rotors/stators for the Z Emulsifier come in a wide variety of slot widths which allow for a high degree of multi-processing flexibility. Through tooling selection and varying rotor tip speed the amount of shear can be precisely controlled.

Scalable Throughput

The pumping tooling option is available on three sanitary-design models providing scalability from pilot plant capacities to >200 gpm (760 L/min). By maintaining the same tip speed while changing the tooling diameter, throughput can be scaled up or down while maintaining product characteristics, texture and particle size distribution.